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Reviews in Chemical Engineering, Vol.21, No.6, 347-386, 2005
Ecological criteria, design and reaction engineering aspects of fly ash processing to fertilizers
U.S. demand for nitrogen fertilizer is estimated at 19 MMT, with the balance being supplied by imports. A radically new class of slow-release N-fertilizers is proposed in this paper. This kind of slow-release N-fertilizer is expected to dramatically improve both the energy efficiency of production and the plant-usage efficiency in the field. The proposed N-fertilizer material is in the form of SiAlON compounds (Si6-zAlzOzN8-z). These compounds, which can be synthesized from common industrial waste materials such as fly ash and may contain up to 30% N, undergo hydrolysis reactions to release N under moist conditions and thus have a significant potential for use as an efficient slow-release N-fertilizer. Such use would have large environmental and economical benefits on a global scale including reduction in energy consumption, greenhouse gas production (CO2 and NOx), and pollution of streams and ground waters.