Journal of the American Ceramic Society, Vol.94, No.11, 3983-3991, 2011
Hi-Nicalon (TM)-S SiC Fiber Oxidation and Scale Crystallization Kinetics
The oxidation and scale crystallization kinetics of Hi-Nicalon (TM)-S SiC fibers were measured after oxidation in dry air between 700 and 1400 degrees C. Scale thickness, composition, and crystallization were characterized by TEM with EDS, supplemented by SEM and optical microscopy. TEM was used to distinguish oxidation kinetics of amorphous and crystalline scales. Oxidation initially produces an amorphous silica scale that incorporates some carbon. Growth kinetics of the amorphous scale was analyzed using the flat-plate Deal-Grove model. The activation energy for parabolic oxidation was 248 kJ/mol. The scales crystallized to tridymite and cristobalite, starting at 1000 degrees C in under 100 h and 1300 degrees C in under 1 h. Crystallization kinetics had activation energy of 514 kJ/mol with a time growth exponent of 1.5. Crystalline silica nucleated at the scale surface, with more rapid growth parallel to the surface. Crystalline scales cracked from thermal residual stress and phase transformations during cool-down, and during oxidation from tensile hoop growth stress. High growth shear stress was inferred to cause intense dislocation plasticity near the crystalline SiO(2)-SiC interphase. Crystalline scales were thinner than amorphous scales, except where growth cracks allowed much more rapid oxidation.